Robotic Additive and Subtractive Solutions

Capability: Robotic Additive and Subtractive Solutions

Hybrid Robotic Additive and Subtractive Manufacturing Systems

AEC engineers hybrid manufacturing cells that combine additive deposition and subtractive machining in a single, coordinated robotic system, enabling capabilities that conventional manufacturing cannot achieve alone.

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Additive and Subtractive Manufacturing, Integrated Into One System

Hybrid manufacturing combines the material-building capability of additive processes with the precision and surface quality of subtractive machining, in a single production cell. The result is a system that can build complex geometries, repair worn components, deposit dissimilar materials, and machine to final tolerance, all within one automated workflow.

AEC designs and integrates robotic hybrid manufacturing cells using proven deposition technologies and industrial robotic platforms. We bring the controls, integration, and systems engineering expertise to combine these technologies into a production-ready system tailored to your specific application.

This is an emerging and rapidly evolving area of manufacturing technology, and AEC is positioned to help manufacturers evaluate, pilot, and implement hybrid robotic systems at a production scale.

Hybrid Manufacturing Systems We Engineer

Hybrid Additive and Subtractive Manufacturing Cells

Integrated robotic cells combining directed energy deposition or wire arc additive manufacturing with in-process CNC machining, enabling near-net-shape builds with final-tolerance surface finishes in a single setup.

Robotic Deposition Systems

Robotic platforms configured for material deposition applications, including structural builds, cladding, hardfacing, and repair, with precise path programming and process parameter control.

In-Process Machining Integration

Coordination of additive deposition and subtractive machining operations within a single robotic cell, eliminating secondary setups and improving dimensional accuracy across complex builds.

Component Repair and Restoration Cells

Automated systems for depositing material onto worn or damaged components and machining back to specification, extending service life and reducing replacement costs.

Emerging Manufacturing Technology Integration

AEC evaluates and integrates emerging manufacturing technologies as they reach production readiness, helping manufacturers stay ahead of process capability without taking on undue development risk.

Manufacturing Challenges That Hybrid Systems Solve

Complex internal geometries or near-net-shape features that are expensive or impossible to machine from solid stock
Large or heavy components where multiple machining setups introduce error or handling risk
Worn or damaged high-value components that are expensive to replace and difficult to repair manually
Applications requiring dissimilar material deposition or localized property enhancement
Programs requiring shorter lead times on complex parts by reducing raw material waste and rough machining

Our Hybrid Manufacturing Integration Process

Application Assessment

We evaluate your application, part geometry, material, production volume, quality requirements, and business case to determine whether hybrid manufacturing is the right solution and what platform is best suited.

Technology Selection and Concept Design

AEC recommends the appropriate deposition technology, robotic platform, and machining strategy, then develops a detailed system concept for review.

Process Development and Validation

Before building the production system, AEC supports process development and validation, establishing deposition parameters, machining sequences, and quality checkpoints.

System Build and Integration

The full hybrid cell is built and integrated in our facility, with controls programming, HMI development, and system testing completed before delivery.

Installation, Commissioning, and Training

AEC manages on-site installation and commissioning, with operator and maintenance training and complete system documentation.

Ongoing Support and Process Optimization

We remain engaged post-commissioning to support process refinement, troubleshooting, and future capability expansion.

Ready to Explore What Hybrid Manufacturing Can Do for Your Process?

If you’re evaluating additive or hybrid manufacturing for a new application, a repair challenge, or a part that conventional machining can’t deliver economically, AEC is ready to help.

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Automation Engineering Company (AEC) is a U.S.-based industrial automation integrator specializing in custom automation systems, robotic integration, CNC automation, and controls engineering services for manufacturers nationwide.

9 Shelter Drive
Greer, SC 29650
(864) 679-8024